Thursday, June 6, 2019

12 new chemical plant operator safety tips

You have passed a series of tests to be a chemical plant operator. Finally, you can work for a chemical manufacturing company. This is an achievement in your life.

The first task is waiting for you. You need to learn a lot of new things as chemical plant operators. You must master the production process, standard operating procedures [SOPs], workplace conditions, occupational health and safety.

There are many potential hazards in chemical manufacturing plants. If you don't know how to run the plant safely, these potential hazards can become real dangers and cause injury and death.

Ideally, your employer will provide all the information, education and training you need to be safe at the factory. However, sometimes your employer may not fully consider security. Therefore, you must seek such information, education and training yourself.

12 safety tips for new chemical plant operators

Here are some practical tips to help you learn about the safety aspects of a chemical manufacturing plant when you first work as a plant operator.

You should always consider safety to be your number one priority before doing any work in the factory. Please read the following tips carefully and make sure you fully understand them.






  1. A thorough understanding of the company's policies and regulations regarding occupational health and safety. You will need to get a detailed description of these documents as they are the primary reference.





  2. Master the production process and operational safety. Master material flow, operating conditions, process and instrumentation diagrams, interlocking systems and safety systems.





  3. Learn how to use process equipment safely. Master manual operation.





  4. Read all standard operating procedures related to the day-to-day work of the plant operator.





  5. Learn about precautions and safety recommendations for all process equipment.





  6. Make sure you understand how to read the Material Safety Data Sheet [MSDS].





  7. Do not dispose of any chemicals before reading and understanding MSDS.





  8. Wear safety tools that you must wear. This is very important to protect you from special hazards.





  9. Never do anything that you have not received this job training. Even if you are instructed by your superior to do the job.





  10. Recognize the conditions of the workplace. Find out where to store hazardous chemicals. Find out where to store flammable materials.





  11. Understand the danger symbols used in the workplace. Each hazard symbol has its own meaning and requires different attention.





  12. Because you are working in a shift, your life will change. You will be working in three shift cycles since the plant has been running continuously. So take a full rest to support your health.




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